
Caution:Refer toMachined Surface Damage Caution. Preliminary ProcedureClean the left and right transfer case housings in cleaning solvent and air dry.The transfer case internal components are not to be serviced. If the internal componentsare damaged, the transfer case must be replaced. | |
1 | Transfer Case– Left and Right Note:Inspect for cracks, broken areas, or other damage. The transfer case assembly mustbe replaced if damage is found. |
2 | Transfer Case Rear Output Drive Housing Bore Note:Repair small scratches or nicks with light sanding. |
3 | Case Sealing Surface Note:Repair small scratches or nicks with a soft stone. |
4 | Transfer Case Bearing Races Note:Replace the transfer case assembly if a bearing has spun or if cracks are detected. |
5 | Transfer Case Thread Bolt Holes Note:Repair any damaged threads. |
6 | Transfer Case Half Locating Pin Holes |
Differential Housing Support Bushing Replacement (Rear) Differentials Differential Carrier
Transfer Case Description and Operation 4WD Transfer CaseInput, Reaction, and Output Carrier Assemble (Gen 2) Automatic Transmission Unit
Input, Reaction, and Output Carrier AssembleCalloutComponent Name13–5 Reverse and 4–5–6 Clutch Housing Assembly2Reaction Carrier Sun Gear Thrust Bearing3Reaction Carrier Sun Gear Assembly4Reaction Carrier AssemblyNote:Starting in 2012, all 6T30/40/45/50 models have 3-pinion reaction carriers. ...