Preliminary ProceduresClean all components in cleaning solvent and air dry.The transfer case internal components are not to be serviced. If internal componentsother than seals are damaged, the transfer case must be replaced. | |
1 | Transfer Case Rear Output Shaft Flange Note: Replace if flange, threaded holes, or splines are damaged.Inspect sealing surface for corrosion, excessive wear, or damage. |
2 | Transfer Case Rear Output Shaft Oil Slinger Note:Replace the slinger if damaged, cracked, loose, or distorted. |
3 | Transfer Case Rear Output Shaft Bearing Assembly Note:Inspect bearings for roughness, spalling, or pitting. |
4 | Transfer Case Rear Output Shaft Housing Note: Inspect for cracks, broken areas, or other damage.Inspect bearing races for roughness, brinelling, or pitting.Inspect the O-ring channel for porosity or damage.Scratches or nicks in other areas may be repaired with light sanding. |
5 | Transfer Case Rear Output Shaft Splines Note:Inspect for damage and press fit to flange. |
6 | Transfer Case Rear Output Shaft Note:Inspect for pitting, excessive wear, or damage. |
Piston, Connecting Rod, and Bearing Installation (LAF, LAT, LE5, LE9, LEA, or LUK) Engine Block Cylinder Block Piston Assembly
Note:This procedure is not used in Europe.Special ToolsEN-43966 Connecting Rod GuidesEN 45059 Angle MeterEN-47836 Piston Ring CompressorFor equivalent regional tools, refer toSpecial Tools.Install the connecting rod bearings. Use NEW bearings.Install the bearing inserts into the connecting rod and t ...