Table 1: | 4–5–6 Clutch Piston Installation |
Table 2: | 4–5–6 Clutch Fluid Dam Installation |
Table 3: | 3–5 Reverse Clutch Plates Installation |
Table 4: | Reluctor Wheel and Piston Installation |
Table 5: | 4–5–6 Clutch Plates Installation |
Table 6: | Turbine Shaft Installation |
1 | 4–5–6 Clutch Piston Inner Seal |
2 | 4–5–6 Clutch Piston Outer Seal (Large) (Rounded) |
3 | 4–5–6 Clutch Piston Outer Seal (Dark Blue) (Stepped) |
4 | 4–5–6 Clutch Piston Note: DT-47805 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat ofATF to the I.D. of DT-47805 seal protector to ease the installation of the piston.DT-47951-2 spring compressor can be used as a pusher if necessary.Special ToolsDT-47805 Seal ProtectorDT-47951-2 Spring CompressorFor equivalent regional tools, refer toSpecial Tools. |
1 | 4–5–6 Clutch Piston Return Spring Assembly |
2 | 4–5–6 Clutch Piston Fluid Dam Assembly Note:The seal protector prevents the dam seal lip from damage during installation. Applya thin coat of ATF to the I.D. of the seal protector to ease the installation of thedam. Special ToolsDT-47951-1 Seal Protector for 6T40/45 applicationsDT-50117 Seal Protector for 6T50 applicationsFor equivalent regional tools, refer toSpecial Tools. |
3 | 4–5–6 Clutch Dam Retaining Ring Caution:Regulate the air pressure to 276-kPa(40-psi) maximum. High pressure could cause the pistonto over travel and damage the piston seals. ProcedureLeave the seal protector on the clutch housing while installing the retaining ring.Install the dam retainer clips DT-50117-1 seal protector to hold the seal protector in place.Use DT-46620-2 retaining clips and DT-50573 ring guide to install a NEW 4-5-6 clutch dam retaining ring. Assemble the ring “L” leg facingdown, DT-50573 and DT-46620 and insert as an assembly onto the clutch hub to installthe ring.Place the housing assembly onto the input shaft support inside the case. Apply shopair to the clutch fluid feed hole in the case to verify proper piston operation.Special ToolsDT-47951-2 Spring CompressorDT-46620 Seal InstallerDT-50117-1 Seal ProtectorDT-50117-2 Seal Protector Retaining ClipsDT-50573 Retaining Ring InstallerFor equivalent regional tools, refer toSpecial Tools. |
1 | 3–5 Reverse Clutch Apply Plate (Waved) |
2 | 3–5 Reverse Clutch Plate-(Qty:-3) |
3 | 3–5 Reverse Clutch Plate Assembly-(Qty:-3) |
4 | 3–5 Reverse Clutch Backing Plate |
5 | 3–5 Reverse Clutch Backing Plate Ring Retainer Ring |
1 | 3–5 Reverse Clutch Piston Dam Seal (Black) |
2 | 3–5 Reverse Clutch Piston Inner Seal |
3 | 3–5 Reverse Clutch Piston Inner (Reluctor) Seal (Orange) |
4 | 3–5 Reverse Clutch Piston Return Spring Assembly |
5 | 3–5 Reverse Clutch Piston |
6 | Input Shaft Speed Sensor Reluctor Wheel |
7 | Input Shaft Speed Sensor Reluctor Ring Retainer Ring Caution:Compress the reluctor wheel just enough to clear theretainer. Over compressing the reluctor wheel will break thealignment tab and the clutch housing. Caution:Regulate the air pressure to 276-kPa(40-psi) maximum. High pressure could cause the pistonto over travel and damage the piston seals. Procedure Place the housing assembly onto the input shaft support inside the case. Apply shopair to the clutch fluid feed hole in the case to verify proper piston operation. Special Tools DT-47694 Piston Spring Compressor For equivalent regional tools, refer toSpecial Tools. |
1 | Reaction Carrier Hub Thrust Bearing Assembly |
2 | Reaction Carrier Hub Assembly |
3 | 4–5–6 Clutch Plate Assembly-(Qty:-5) |
4 | 4–5–6 Clutch Plate-(Qty:-5) |
5 | 4–5–6 Clutch Backing Plate |
6 | 4–5–6 Clutch Backing Plate Retaining Ring |
1 | Turbine Shaft |
2 | Turbine Shaft Retainer Ring Note:Do not re-use the turbine shaft retainer ring. Special Tools GE-5586-A Snap Ring Pliers or equivalent For equivalent regional tools, refer toSpecial Tools. |
Differential Housing Support Bushing Replacement (Front) Differentials Differential Carrier
Differential Housing Support Bushing ReplacementCalloutComponent NamePreliminary ProcedureRemove the Rear Differential Module. Refer toDifferential Replacement.1Rear Differential Mount BushingTip:Use the appropriate tool to remove the bushing. ...