Chevrolet Equinox manuals

Chevrolet Equinox Service Manual: Transfer Case Assemble Automatic Transmission Unit

Chevrolet Equinox Service Manual / Powertrain / Transmission/Transaxle / Transfer Case Assemble Automatic Transmission Unit

Table 1: Intermediate Drive Shaft Assembly
Table 2: Rear Output Shaft Housing Assembly
Table 3: Output Flange Installation
Table 4: Right Transfer Case, Input Shaft, and Output Drive ShaftInstallation
Table 5: Rear Output Shaft Housing Installation
Table 6: Intermediate Drive Shaft Installation
Table 7: Housing O-ring, Vent Assembly, Drain and Fill PlugInstallation
Intermediate Drive Shaft Assembly

Transfer Case Assemble Automatic Transmission Unit

Intermediate Drive Shaft Assembly

Callout

Component Name

1

Transfer Case Intermediate Drive Shaft

2

Transfer Case Intermediate Drive Shaft Bearing Retainers(Qty: 2)

3

Transfer Case Intermediate Drive Shaft BearingAssembly

Tip:Use a press, with theDT-22912-B/KM-307-Brear pinion and axle bearing removerflat side up, in order to install the bearingassembly.

Special Tools

DT-22912-B/KM-307-BRear Pinion and Axle Bearing Remover

For equivalent regional tools, refer toSpecial Tools

4

O-ring

5

Half Shaft Retainer

Rear Output Shaft Housing Assembly

Transfer Case Assemble Automatic Transmission Unit

Rear Output Shaft Housing Assembly

Callout

Component Name

1

Transfer Case Rear Output Shaft

2

Transfer Case Rear Output Shaft Bearing Spacer

3

Transfer Case Rear Output Shaft Housing

4

Transfer Case Rear Output Shaft Bearing Assembly

Tip:Use a press with theJ-5590pinion bearing race installer –rearto install the housing and bearings to the outputshaft.

Special Tools

J-5590Pinion Bearing Race Installer –Rear

For equivalent regional tools, refer toSpecial Tools

5

Transfer Case Rear Output Shaft Seal

Tip:Use a press with theDT-48075output shaft seal installerto install the seal.

Special Tools

DT-48075Output Shaft Seal Installer

For equivalent regional tools, refer toSpecial Tools

Output Flange Installation

Transfer Case Assemble Automatic Transmission Unit

Output Flange Installation

Callout

Component Name

1

Transfer Case Rear Output Shaft Oil Slinger

Tip:Use a press with theDT-48077output shaft slinger installerin order to install the slinger.

Special Tools

DT-48077Output Shaft Slinger Installer

For equivalent regional tools, refer toSpecial Tools

2

Transfer Case Rear Output Shaft Flange

Tip:Use a press with theJ-5590pinion bearing race installer –rearto install the flange.

Special Tools

J-5590Pinion Bearing Race Installer –Rear

For equivalent regional tools, refer toSpecial Tools

3

Transfer Case Rear Output Shaft Nut

Caution:Refer toFastener Caution.

Tip:

The rear output shaft nut is supplied with a dry retainingcompound patch. If reusing the nut, apply retaining compound to thethreads. Refer toAdhesives, Fluids, Lubricants, and Sealers.Use a 30-mm socket or theJ-29873Injector Nozzle Socket 30-mmand theDT-08614-APinion Flange Holder and Remover.Tighten

235-Y(173-lb-ft)

Special Tools

DT-08614-APinion Flange Holder and Remover

For equivalent regional tools, refer toSpecial Tools

Right Transfer Case, Input Shaft, and Output Drive ShaftInstallation

Transfer Case Assemble Automatic Transmission Unit

Right Transfer Case, Input Shaft, and Output Drive ShaftInstallation

Callout

Component Name

1

Transfer Case Half Locating Pins

2

Transfer Case Input Shaft

Tip:Install the input and output shafts as a set with the splinesengaged.

3

Transfer Case Rear Output Drive Shaft

4

Transfer Case Seal to the Transfer Case –Right

5

Transfer Case – Right

6

Transfer Case Half Bolts (Qty:-12)

Caution:Refer toFastener Caution.

Tighten

29-Y(21-lb-ft)

Rear Output Shaft Housing Installation

Transfer Case Assemble Automatic Transmission Unit

Rear Output Shaft Housing Installation

Callout

Component Name

1

Transfer Case Rear Output Shaft Housing Seal O-ring

2

Transfer Case Rear Output Shim

3

Transfer Case Rear Output Shaft Housing

Caution:Do not use a drive hammer when the splines are not engaged.Use of a drive hammer when the splines are not engaged will damagethe output shaft teeth.

Tip:

Use of a heat gun allows easy alignment of the bolt holes tothe housing during assembly.Install the rear output shaft housing with the flat areaaligned to the tab on the main housing.Rotate the pinion gear during assembly to engage the gearteeth.

Special Tools

EL-25070Heat Gun – 500–750F

For equivalent regional tools, refer toSpecial Tools

4

Transfer Case Rear Output Shaft Housing Bolts(Qty:-6)

Caution:Refer toFastener Caution.

Tighten

29-Y(21-lb-ft)

Intermediate Drive Shaft Installation

Transfer Case Assemble Automatic Transmission Unit

Intermediate Drive Shaft Installation

Callout

Component Name

1

Front Wheel Drive Intermediate Shaft

Caution:DT-48094 must be used over the intermediate shaftprior to installation in order to protect the intermediate shaftseal from damage.

Special Tools

DT-48094Installation Guide Shaft

For equivalent regional tools, refer toSpecial Tools

2

Front Wheel Drive Retainer

Housing O-ring, Vent Assembly, Drain and Fill PlugInstallation

Transfer Case Assemble Automatic Transmission Unit

Housing O-ring, Vent Assembly, Drain and Fill PlugInstallation

Callout

Component Name

1

Transfer Case Input Shaft Face Seal – RPO MHCOnly

2

Transfer Case O-ring Seal – RPO-MH4Only

3

Transfer Case Vent Assembly

Tip:Replace the vent if damaged or blocked.

4

Drain Plug

Caution:Refer toComponent Fastener Tightening Caution.

Tighten

39-Y(29-lb-ft)

5

Fill Plug

Tighten

39-Y(29-lb-ft)

6

Transfer Case Heat Shield – Model Dependent

7

Transfer Case Heat Shield Bolts (Qty:-3)– Model Dependent

Caution:Refer toFastener Caution.

Tighten

11-Y(97-lb-in)

8

Transfer Case Bracket

9

Transfer Case Bracket Bolts (Qty:-2)

Tip:Tighten the bracket bolts to light assembly torque. Tightento specification after the transfer case is mounted in the vehicle.Refer toFastener Tightening Specifications.

Case Cover Assembly Assemble Automatic Transmission Unit
Table 1: Fluid Seal Ring InstallationTable 2: 2–6 Clutch Piston InstallationTable 3: Low and Reverse Clutch Piston InstallationTable 4: 2-6 and Low-Reverse Piston Function InspectionTable 5: Input S ...

Case Cover Assembly Disassemble Automatic Transmission Unit
Table 1: ISS RemovalTable 2: Low and Reverse Clutch Piston RemovalTable 3: 2–6 Clutch Piston RemovalTable 4: Clean and InspectISS RemovalISS RemovalCalloutComponent Name1A/Trans Input Speed Sensor B ...

Other materials:

Secondary Timing Chain Guide Replacement - Right Side Valvetrain Valvetrain Timing Timing Belt/Chain
Removal ProcedureRemove the spark plugs in order to ease crankshaft/enginerotation. Refer toSpark Plug Replacement.Remove the engine front cover. Refer toEngine Front Cover Replacement.Remove the right bank secondary camshaft drive chaintensioner. Refer toSecondary Timing Chain Tensioner Removal - R ...

© 2017-2019 Copyright www.cequinox.com