Chevrolet Equinox Service Manual: Transfer Case Assemble Automatic Transmission Unit

1

Transfer Case Intermediate Drive Shaft

2

Transfer Case Intermediate Drive Shaft Bearing Retainers(Qty: 2)

3

Transfer Case Intermediate Drive Shaft BearingAssembly

Tip:Use a press, with theDT-22912-B/KM-307-Brear pinion and axle bearing removerflat side up, in order to install the bearingassembly.

Special Tools

DT-22912-B/KM-307-BRear Pinion and Axle Bearing Remover

For equivalent regional tools, refer toSpecial Tools

4

O-ring

5

Half Shaft Retainer

1

Transfer Case Rear Output Shaft

2

Transfer Case Rear Output Shaft Bearing Spacer

3

Transfer Case Rear Output Shaft Housing

4

Transfer Case Rear Output Shaft Bearing Assembly

Tip:Use a press with theJ-5590pinion bearing race installer –rearto install the housing and bearings to the outputshaft.

Special Tools

J-5590Pinion Bearing Race Installer –Rear

For equivalent regional tools, refer toSpecial Tools

5

Transfer Case Rear Output Shaft Seal

Tip:Use a press with theDT-48075output shaft seal installerto install the seal.

Special Tools

DT-48075Output Shaft Seal Installer

For equivalent regional tools, refer toSpecial Tools

1

Transfer Case Rear Output Shaft Oil Slinger

Tip:Use a press with theDT-48077output shaft slinger installerin order to install the slinger.

Special Tools

DT-48077Output Shaft Slinger Installer

For equivalent regional tools, refer toSpecial Tools

2

Transfer Case Rear Output Shaft Flange

Tip:Use a press with theJ-5590pinion bearing race installer –rearto install the flange.

Special Tools

J-5590Pinion Bearing Race Installer –Rear

For equivalent regional tools, refer toSpecial Tools

3

Transfer Case Rear Output Shaft Nut

Caution:Refer toFastener Caution.

Tip:

235-Y(173-lb-ft)

Special Tools

DT-08614-APinion Flange Holder and Remover

For equivalent regional tools, refer toSpecial Tools

1

Transfer Case Half Locating Pins

2

Transfer Case Input Shaft

Tip:Install the input and output shafts as a set with the splinesengaged.

3

Transfer Case Rear Output Drive Shaft

4

Transfer Case Seal to the Transfer Case –Right

5

Transfer Case – Right

6

Transfer Case Half Bolts (Qty:-12)

Caution:Refer toFastener Caution.

29-Y(21-lb-ft)

1

Transfer Case Rear Output Shaft Housing Seal O-ring

2

Transfer Case Rear Output Shim

3

Transfer Case Rear Output Shaft Housing

Caution:Do not use a drive hammer when the splines are not engaged.Use of a drive hammer when the splines are not engaged will damagethe output shaft teeth.

Tip:

Special Tools

EL-25070Heat Gun – 500–750F

For equivalent regional tools, refer toSpecial Tools

4

Transfer Case Rear Output Shaft Housing Bolts(Qty:-6)

Caution:Refer toFastener Caution.

29-Y(21-lb-ft)

1

Front Wheel Drive Intermediate Shaft

Caution:DT-48094 must be used over the intermediate shaftprior to installation in order to protect the intermediate shaftseal from damage.

Special Tools

DT-48094Installation Guide Shaft

For equivalent regional tools, refer toSpecial Tools

2

Front Wheel Drive Retainer

1

Transfer Case Input Shaft Face Seal – RPO MHCOnly

2

Transfer Case O-ring Seal – RPO-MH4Only

3

Transfer Case Vent Assembly

Tip:Replace the vent if damaged or blocked.

4

Drain Plug

Caution:Refer toComponent Fastener Tightening Caution.

39-Y(29-lb-ft)

5

Fill Plug

39-Y(29-lb-ft)

6

Transfer Case Heat Shield – Model Dependent

7

Transfer Case Heat Shield Bolts (Qty:-3)– Model Dependent

Caution:Refer toFastener Caution.

11-Y(97-lb-in)

8

Transfer Case Bracket

9

Transfer Case Bracket Bolts (Qty:-2)

Tip:Tighten the bracket bolts to light assembly torque. Tightento specification after the transfer case is mounted in the vehicle.Refer toFastener Tightening Specifications.