
Caution:Refer toMachined Surface Damage Caution. Preliminary ProcedureClean the left and right transfer case housings in cleaning solvent and air dry.The transfer case internal components are not to be serviced. If the internal componentsare damaged, the transfer case must be replaced. | |
1 | Transfer Case– Left and Right Note:Inspect for cracks, broken areas, or other damage. The transfer case assembly mustbe replaced if damage is found. |
2 | Transfer Case Rear Output Drive Housing Bore Note:Repair small scratches or nicks with light sanding. |
3 | Case Sealing Surface Note:Repair small scratches or nicks with a soft stone. |
4 | Transfer Case Bearing Races Note:Replace the transfer case assembly if a bearing has spun or if cracks are detected. |
5 | Transfer Case Thread Bolt Holes Note:Repair any damaged threads. |
6 | Transfer Case Half Locating Pin Holes |
Differential Housing Support Bushing Replacement (Rear) Differentials Differential Carrier
Transfer Case Description and Operation 4WD Transfer CaseRear Axle Lower Control Arm Replacement Control Arms Lower Control Arm
Removal ProcedureRaise and support the vehicle. Refer toLifting and Jacking the Vehicle.Remove the rear tire and wheel assembly. Refer toTire and Wheel Removal and Installation.Remove the stabilizer shaft link. Refer toStabilizer Shaft Link Replacement.Position a jackstand underneath the lower contr ...