
| Preliminary ProceduresClean all components in cleaning solvent and air dry.The transfer case internal components are not to be serviced. If internal componentsother than seals are damaged, the transfer case must be replaced. | |
1 | Transfer Case Rear Output Shaft Flange Note: Replace if flange, threaded holes, or splines are damaged.Inspect sealing surface for corrosion, excessive wear, or damage. |
2 | Transfer Case Rear Output Shaft Oil Slinger Note:Replace the slinger if damaged, cracked, loose, or distorted. |
3 | Transfer Case Rear Output Shaft Bearing Assembly Note:Inspect bearings for roughness, spalling, or pitting. |
4 | Transfer Case Rear Output Shaft Housing Note: Inspect for cracks, broken areas, or other damage.Inspect bearing races for roughness, brinelling, or pitting.Inspect the O-ring channel for porosity or damage.Scratches or nicks in other areas may be repaired with light sanding. |
5 | Transfer Case Rear Output Shaft Splines Note:Inspect for damage and press fit to flange. |
6 | Transfer Case Rear Output Shaft Note:Inspect for pitting, excessive wear, or damage. |
Reaction Carrier Hub and 2-6 Clutch Plate Removal Automatic Transmission Unit
Control Valve Body Cover Replacement Automatic Transmission Unit Control Valve BodyInput Speed Sensor Replacement Automatic Transmission Unit
Removal ProcedureRemove the control solenoid valve and transmission control module assembly. RefertoControl Solenoid Valve and Transmission Control Module Assembly Replacement.Disconnect the input speed sensor electrical connector-(1).Remove the input speed sensor bolt-(2) M6 x 23.Remove the input s ...