Preliminary ProceduresClean all components in cleaning solvent and air dry.The transfer case internal components are not to be serviced. If internal componentsother than seals are damaged, the transfer case must be replaced. | |
1 | Transfer Case Rear Output Shaft Flange Note: Replace if flange, threaded holes, or splines are damaged.Inspect sealing surface for corrosion, excessive wear, or damage. |
2 | Transfer Case Rear Output Shaft Oil Slinger Note:Replace the slinger if damaged, cracked, loose, or distorted. |
3 | Transfer Case Rear Output Shaft Bearing Assembly Note:Inspect bearings for roughness, spalling, or pitting. |
4 | Transfer Case Rear Output Shaft Housing Note: Inspect for cracks, broken areas, or other damage.Inspect bearing races for roughness, brinelling, or pitting.Inspect the O-ring channel for porosity or damage.Scratches or nicks in other areas may be repaired with light sanding. |
5 | Transfer Case Rear Output Shaft Splines Note:Inspect for damage and press fit to flange. |
6 | Transfer Case Rear Output Shaft Note:Inspect for pitting, excessive wear, or damage. |
Headlining Trim Panel Replacement Trim Panels/Welts
Headlining Trim Panel ReplacementCalloutComponent NameWarning:Do not attempt to repair or alter the head impactenergy-absorbing material glued to the headliner or to the garnishtrims. If the material is damaged, replace the headliner and/or thegarnish trim. Failure to do so could result in personali ...