Special Tools
EN 28410 Gasket Remover
For equivalent regional tools, refer toSpecial Tools
Cleaning ProcedureRemove any old thread sealant, gasket material or sealant using EN 28410 remover.Clean the oil pan and oil pan components in solvent.Clean out debris from the bolt holes.Warning:Refer toSafety Glasses Warning.
Dry the oil pan and oil pan components with compressed air.Inspection Procedure
Inspect the exterior of the oil pan for the following conditions:Dents or damage to the exterior-(2)Damage to the drain plug or drain plug hole-(1)Damage to the brace mounting bosses-(4)Damage to the mounting bosses-(3)

Inspect the interior of the oil pan for the following conditions:Gouges or damage to the oil pan sealing surfaces-(1)Damage to the oil pan scraper mounting holes-(2)Damage to the bolt holes-(3)Damage to the engine oil level switch hole-(4)Repair or replace the oil pan and/or oil pan components as necessary.
Crankcase Ventilation System Inspection/Diagnosis (Without Turbocharger) Emissions PCV
Engine Front Cover Cleaning and Inspection Engine Block Cylinder Block Cyl Block Front CoverWater Pump Removal Engine Cooling Coolant Pump
Remove the engine coolant temperaturesensor-(1).Remove the thermostat and water feed pipe retainingbolts.Note:Twist the water feed pipe while pulling to remove it from thewater pump cover.Remove the thermostat housing and water feedpipe-(1) from the water pump cover.Remove the water pump retaining b ...