Special Tools
CH-48482 Fuel Tank Sender Wrench
For equivalent region tools, refer toSpecial Tools.
Removal ProcedureWarning:Refer toGasoline/Gasoline Vapors Warning.
Remove the fuel tank. Refer toFuel Tank Replacement.Disconnect the electrical connector-(1).Disconnect the evaporative emission line-(2). Refer toPlastic Collar Quick Connect Fitting Service.
Using the CH-48482 wrench, remove the cam lock ring-(1)-by turning counterclockwise.
Partially raise the secondary fuel pump module and disconnect the crossover tube-(1)-bysqueezing the plastic retaining tabs-(2).
Remove the secondary fuel tank module-(1)-and the O-ring-(2).Installation Procedure
Partially install the secondary fuel pump module and connect the crossover tube-(1)-bysliding into position.
Install a NEW O-ring-(2)-and the secondary fuel tank module-(1).
Using the CH-48482 wrench, install the cam lock ring-(1)-by turning clockwise.
Connect the electrical connector-(1).Connect the evaporative emission line-(2). Refer toPlastic Collar Quick Connect Fitting Service.Install the fuel tank. Refer toFuel Tank Replacement.
Engine Block Assemble Engine Block
Apply sealant to all plugs-(1, 2, 3) prior toinstallation. Refer toAdhesives, Fluids, Lubricants, and Sealers.Install the drain plug, with sealant, in the waterpump.Caution:Refer toFastener Caution.Install the coolant jacket plugs, with sealant, and tightento35-Y(26-lb-ft).Install the rear oil passa ...