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Chevrolet Equinox Service Manual: Transfer Case Disassemble 4WD Transfer Case

Chevrolet Equinox Service Manual / Powertrain / Driveline / Transfer Case Disassemble 4WD Transfer Case

Table 1: Housing O-Ring, Vent Assembly, Drain and Fill Plug Removal
Table 2: Intermediate Drive Shaft Removal
Table 3: Rear Output Shaft Housing Removal
Table 4: Right Transfer Case, Input and Output Drive Shaft Removal
Table 5: Rear Output Shaft Housing Disassembly
Table 6: Intermediate Drive Shaft Disassembly
Housing O-Ring, Vent Assembly, Drain and Fill Plug Removal

Transfer Case Disassemble 4WD Transfer Case

Housing O-Ring, Vent Assembly, Drain and Fill Plug Removal

Callout

Component Name

1

Transfer Case Input Shaft Face Seal – RPO MHC Only

2

Transfer Case O-ring Seal – RPO-MH4 Only

3

Transfer Case Vent Assembly

Note:Remove the vent only if damaged or blocked.

4

Transfer Case Bracket-to-Transfer Case Bolts (Qty: 2)

5

Transfer Case Bracket

6

Transfer Case Heat Shield Bolts (Qty: 3) – Model Dependent

7

Transfer Case Heat Shield – Model Dependent

8

Transfer Case Drain Plug

9

Transfer Case Fill Plug

Intermediate Drive Shaft Removal

Transfer Case Disassemble 4WD Transfer Case

Intermediate Drive Shaft Removal

Callout

Component Name

1

Front Wheel Drive Retainer

2

Front Wheel Drive Intermediate Shaft

Rear Output Shaft Housing Removal

Transfer Case Disassemble 4WD Transfer Case

Rear Output Shaft Housing Removal

Callout

Component Name

1

Transfer Case Rear Output Shaft Housing Bolt (Qty: 6)

2

Transfer Case Rear Output Shaft Housing

Note:Locate 2-screwdrivers or prybars to the flange area of the housing to ease removal.

3

Transfer Case Rear Output Shim

4

Transfer Case Rear Output Shaft Housing Seal O-ring

Note:Discard the O-ring after removal.

Right Transfer Case, Input and Output Drive Shaft Removal

Transfer Case Disassemble 4WD Transfer Case

Right Transfer Case, Input and Output Drive Shaft Removal

Callout

Component Name

1

Transfer Case Half Bolts (Qty: 12)

2

Transfer Case – Right

3

Transfer Case Seal-to-Transfer Case – Right

4

Transfer Case Input Shaft

5

Transfer Case Rear Output Drive Shaft

6

Transfer Case Half Locating Pins (Qty: 2)

Note:

Remove the pins only if damaged.Inspect the case for similar damage.

Refer toTransfer Case Cleaning and Inspection.

Rear Output Shaft Housing Disassembly

Transfer Case Disassemble 4WD Transfer Case

Rear Output Shaft Housing Disassembly

Callout

Component Name

1

Transfer Case Rear Output Drive Gear Nut

Note:Use a 30-mm socket.

Special Tools

DT-08614-A Pinion Flange Holder and Remover

For equivalent regional tools, refer toSpecial Tools

2

Transfer Case Rear Output Shaft Flange

Special Tools

DT-48146 Press Support

For equivalent regional tools, refer toSpecial Tools

3

Transfer Case Rear Output Shaft Bearing Assembly

Note:Use a press to remove the output shaft from the housing.

4

Transfer Case Rear Output Shaft Bearing Spacer

5

Transfer Case Rear Output Shaft

6

Transfer Case Rear Output Shaft Oil Slinger

Note:Remove the slinger only if damaged.

Refer toRear Output Drive Housing Cleaning and Inspection.

7

Transfer Case Rear Output Shaft Seal

Note:Discard the seal after removal.

Intermediate Drive Shaft Disassembly

Transfer Case Disassemble 4WD Transfer Case

Intermediate Drive Shaft Disassembly

Callout

Component Name

1

Half Shaft Retainer

2

O-Ring

3

Front Wheel Drive Intermediate Shaft Bearing Retainers (Qty: 2)

4

Front Wheel Drive Intermediate Shaft Bearing Assembly

Note:Use a press, with the Rear Pinion and Axle Bearing Remover flat side up, in order to remove the bearing assembly.

Special Tools

J-22912-B Rear Pinion and Axle Bearing Remover

For equivalent regional tools, refer toSpecial Tools.

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